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High-Performance Accessories for Energy- and Durable Refrigeration Equipment with Intelligent Control

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High-Performance Accessories for Energy- and Durable Refrigeration Equipment with Intelligent Control
High-Performance Accessories for Energy- and Durable Refrigeration Equipment with Intelligent Control
Equipment Description
Working Principle

Refrigeration Cycle: Based on the reverse Carnot cycle, heat exchange is achieved through refrigerant phase change (evaporation absorbs heat → compression increases pressure → condensation releases heat → throttling reduces pressure), maintaining the plating bath temperature within a range of 5-30°C.

Two-Stage Refrigeration (Optional): A two-stage compression system improves energy efficiency under low-temperature conditions and is suitable for applications with large temperature fluctuations.

Equipment Features
  • Corrosion-Resistant Design: The evaporator and piping are made of titanium alloy or stainless steel, resistant to acid and alkali corrosion from the plating solution. The circulation pump uses a corrosion-resistant chemical pump to ensure long-term stable operation.
  • Intelligent Control: The integrated PLC control module supports temperature adjustment with ±1°C accuracy and displays operating parameters and fault alarms in real time. Features flow protection function that automatically cuts off power supply in case of water shortage.
  • Energy Efficiency: The hot air circulation system reduces heat waste, and the water-cooled unit can save over 30% energy compared to traditional equipment. The variable-frequency speed-controlled compressor dynamically adjusts power according to load.
Application Scenarios
  • Electroplating: Controlling plating bath temperature to improve coating uniformity and adhesion, and reducing metal ion precipitation.
  • Anodizing: Precisely cooling the oxidation tank solution to prevent overheating and film loosening.
  • Chemical/Electronics: Laboratory temperature control, reactor cooling, etc.
Technical Parameter Examples
Parameters Typical Values/Range
Rated cooling capacity 10HP (≈30kW) to 300HP (≈900kW)
Temperature control accuracy ±1°C
Circulating water flow rate 10-200m³/h
Applicable electroplating tank volume ≤50m³
Selection and Maintenance Key Points
  • Selection Guide: Select model with suitable cooling capacity based on plating tank volume, target temperature drop, and environmental conditions. Preferably choose modular design for future expansion and maintenance.
  • Maintenance Requirements: Regularly clean condenser from scale and fin dust. Check refrigerant pressure monthly and refill or replace promptly.
Main Structures and Components
Core Refrigeration Cycle Components
  • Compressor: Using scroll or screw design, compresses refrigerant into high-temperature, high-pressure gas. Some models feature variable frequency drive (VFD) for dynamic power adjustment.
  • Evaporator: Directly exchanges heat with plating solution. Made of corrosion-resistant materials (titanium alloy, PVC, or stainless steel). Types include shell-and-tube or plate heat exchangers.
  • Condenser: Cools refrigerant into liquid. Water-cooled (more efficient) or air-cooled types available.
  • Expansion Valve: Controls refrigerant flow and reduces pressure. Thermal or electronic types available (electronic offers higher precision).
Auxiliary System Components
  • Circulation Pump: Chemically corrosion-resistant pump for continuous heat exchange.
  • Filter Drier: Absorbs moisture and impurities from refrigerant.
  • Control System: Integrated PLC controller monitors temperature (±1°C accuracy), pressure, and flow with automatic alarms.
  • Liquid Storage Tank: Stores excess refrigerant and balances pressure fluctuations.
Special Design Features
  • Corrosion Resistance: Components constructed of titanium alloy to withstand acidic/alkaline environments.
  • Efficient Heat Exchange: Enhanced heat transfer designs (bellows and fin structures) improve cooling efficiency.
  • Modular Configuration: Supports parallel operation for large-scale electroplating needs.
Typical Technical Parameters
Components Features
Compressor power 10HP to 300HP (approximately 30 to 900kW)
Evaporator material Titanium alloy (pH 1 to 14 resistant)
Refrigerant type R22/R407C/R134a, etc.
Temperature control range 5°C to 30°C (extendable to -10°C)
Features
  • High Cost Performance: Achieves best cost performance based on customer's product positioning and economic affordability.
  • Advanced Design: Meticulous design concept and highly automated equipment showcase modern enterprise image.
  • High Adaptability: Meets current production requirements with room for future development and increased production needs.
  • Quality Compliance: Strict adherence to ISO900 quality management system with controlled installation details.
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